The Steel Wire Mesh Skeleton Polyethylene Composite Pipe (SRTP/SRCP) represents a breakthrough in mining equipment. This advanced pipe features a high-strength steel wire mesh skeleton, helically twisted and molded in a dual-directional pattern for unparalleled reinforcement. Enveloped in a modified, flame-retardant, and antistatic high-density polyethylene (HDPE), each layer is seamlessly bonded with a high-performance adhesive resin. Combining the robustness of steel with the flexibility and corrosion resistance of plastic, this pipe excels in various applications. It is exceptionally suited for underground water supply and drainage, slurry spraying, gas extraction, and air pressure management.
Polyethylene Raw Materials: Our inner and outer polyethylene resins, specifically designed for the coal mining industry, incorporate flame-retardant and antistatic properties using special modified materials, including carbon nanotube (CNT) and permanent coloring agents. These materials are proprietary to our company, enhancing the mechanical properties of the pipes while meeting industry standards MT181 and MT558.1.
Enhanced Steel Wire: We utilize copper-plated steel wire that meets GB/T14450 specifications, boasting a remarkable strength of 2050MPa, significantly surpassing the standard requirement of 1850MPa.
Adhesive Resin: Our proprietary adhesive resin, protected by independent intellectual property rights, ensures exceptional steel wire adhesion and superior process adaptability, offering unmatched performance and reliability.
OD
dn/mm |
PN MPa |
| 0.8 |
1.0 |
1.25 |
1.6 |
2.0 |
2.5 |
3.5 |
| Nominal Wall Thickness / mm |
| 50 |
|
|
|
4.5 |
5.0 |
5.5 |
5.5 |
| 63 |
4.5 |
5.0 |
5.5 |
5.5 |
| 75 |
5.0 |
5.0 |
5.5 |
6.0 |
| 90 |
5.5 |
5.5 |
5.5 |
6.0 |
| 110 |
5.5 |
5.5 |
7.0 |
7.0 |
7.5 |
8.5 |
| 140 |
5.5 |
5.5 |
8.0 |
8.5 |
9.0 |
9.5 |
| 160 |
6.0 |
6.0 |
9.0 |
9.5 |
10.0 |
10.5 |
| 200 |
6.0 |
6.0 |
9.5 |
10.5 |
11.0 |
12.5 |
| 225 |
8.0 |
8.0 |
10.0 |
10.5 |
11.0 |
|
| 250 |
8.0 |
10.5 |
10.5 |
12.0 |
12.0 |
12.5 |
| 315 |
9.5 |
11.5 |
11.5 |
13.0 |
13.0 |
|
| 355 |
10.0 |
12.0 |
12.0 |
14.0 |
|
| 400 |
10.5 |
12.5 |
12.5 |
15.0 |
| 450 |
11.5 |
13.5 |
13.5 |
16.0 |
| 500 |
12.5 |
15.5 |
15.5 |
18.0 |
| 560 |
17.0 |
20.0 |
|
|
| 630 |
20.0 |
23.0 |
1. Pioneering the development of medium and high-pressure steel wire mesh skeleton polyethylene composite pipe products with an innovative connection method.
2. Leading the industry as the first enterprise to engineer steel wire mesh skeleton polyethylene composite pipes specifically designed for underground coal mines.
3. Trailblazing the promotion of steel wire mesh skeleton polyethylene composite pipes in the coal mining sector, setting new standards for the industry.
4. Breaking new ground as the first enterprise to create wire mesh skeleton polyethylene composite pipe products capable of withstanding pressures above 3.5MPa.
5. Innovating with the first 'double sealing' and 'one-piece clamp' connection technology for steel wire mesh skeleton polyethylene composite pipes in underground coal mines.
About
Us
Donghong (Shandong Donghong Pipe Industry Co., Ltd.) (abbreviation: Donghong, stock code: 603856) stands proudly in the historic city of Qufu, China - the birthplace of Confucius. Established in 1997, Donghong has emerged as a premier manufacturer, service provider, and general contractor in the engineering pipeline industry. Our diverse portfolio includes functional and customized pipelines for rainwater and sewage drainage, municipal applications, industrial and mining sectors, as well as national key projects. On November 6, 2017, Donghong made its mark on the Shanghai Stock Exchange, becoming China's first engineering composite pipeline manufacturer listed on the main board.
Donghong boasts a formidable team of over 200 R&D professionals and holds more than 100 patents. Leveraging platforms such as the National Enterprise Technology Center, CNAS Laboratory, Academician Expert Workstation, and Postdoctoral Workstation, we lead the way in digitalization, informatization, and intelligent advancements in pipeline engineering. Our commitment to innovation drives the engineering pipeline industry forward.
Engaged in numerous national key strategic and livelihood projects, Donghong is at the forefront of the engineering pipeline industry. Our significant contributions span projects like the South-to-North Water Diversion, Hanjinwei, Beijing-Xinjiang Expressway, One Belt, One Road initiatives, standardized farmland development, urban-rural water supply integration, Liren gas, centralized heating, and beyond.
Thorough Experimental Verification
Essential Raw Materials
The binder resin plays a pivotal role in our Reinforced HDPE Pipe with Steel Mesh. It ensures seamless stress transfer during the pipe pressure process and acts as a cornerstone composite material. The performance of the binder resin significantly determines the product's quality. To enhance this, Shandong Donghong Pipe Industry Co., Ltd. has established a specialized raw material design and development platform aimed at refining the binder resin, ensuring optimal matching with processes and equipment.
Plating serves a dual purpose: it offers robust corrosion protection and significantly boosts the shear strength between the steel wire and bonding resin. Through extensive data testing and comparisons, we've discovered that tin bronze plating achieves an average shear strength of 20.69MPa, whereas brass reaches 11.42MPa. The substantial differences in shear strength among various platings and bonding resins led us to select tin bronze-plated steel wire as the ideal pressure-bearing substrate.
Key Industrial and Mining Application Cases
Xinjiang Key Project Construction - The Process Pipeline for Potassium Salt in Lop Nur, Xinjiang
The Xinjiang Lop Nur project, a prestigious national investment in salt chemical processing, demanded a pipeline with exceptional annual conveying capacity, superior bending resistance, and robust interface stability. The Donghong technical team meticulously designed and developed a non-standard, customized product structure and interface program tailored to these rigorous conditions. Donghong Pipeline Engineering Company supervised the entire construction process, ensuring the pipeline's flawless and efficient operation.
Wet Copper Refining Project in Kazakhstan
This project required the open-air transportation of highly corrosive copper sulfate media. Donghong's high-pressure, corrosion-resistant SRTP and composite500 steel-plastic composite technology, along with their innovative seal-seal double-seal connection technology, provided a flawless solution for the corrosion-resistant transport of special media.
"One Belt, One Road" - Indonesia OBI Nickel and Cobalt Project Deep Sea Landfill Project
Located on Obi Island in North Maluku Province, Indonesia, this project was undertaken by the U.S. B orealis (Beijing) Pipeline Technology Co., Ltd. for the design of the deep-sea landfill (DSTP) system. Rigorous economic investment comparisons and safety assessments for operation and maintenance culminated in the choice of the dn1000 * 1.6MPa steel wire mesh skeleton polyethylene composite pipe. This project, valued at 66.484 million yuan, stands as a testament to Donghong's engineering excellence and innovative pipeline solutions.
Donghong has established strategic partnerships with more than 5 5A-level logistics companies, and we have many years of transportation experience. Combining automobile transportation, railway transportation, port and shipping logistics, etc., no matter the heat or cold, no matter the area is remote or harsh, we can provide you with the best service. We have a comprehensive transportation strategy to ensure that every shipment is delivered to the customer site as soon as possible.
1. Is your product meets the international standard ?
Our products have pass CE, BV, ISO and wars certificate, and all figures indicates higher than standard, you can feel free to let us know which national standard you required, we will check or test it for you.
2. What kind of service do you offer ?
As a manufacture fatory, we provide pipe products, pipe fittings, package and shipping; as a professional consulation company we provide project consulting advise, pipe system solutions and design suggestions; as an engineering focused enterprise , we also provide pipeline contractor service and pipe repair service, also can give free maintance guidance.
3. Do you support OEM/ODM service?
Yes, we offer customization in material, specification, logo, package , connection methods andothers. Meanwhile, our professional team can offer solution suggestion for your specified projects, we have successfull cases of that service.
4. What's your terms of payment?
T/T or L/C at sight.
5. How can you gurantee the goods you offered is qualified?
We warmly welcome all customers arrange the visit to our company and see our goods in sight, we can also provide strict test as per customer required before order. Meanwhile, before the bulk production, we can dispatch samples for customer to do their own tests to qualify the products.
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