Steel Wire Mesh Skeleton Polyethylene Composite Pipe (SRTP/SRCP for short) is a groundbreaking solution in the mining industry. It features a durable mesh skeleton composed of high-strength steel wires, intricately helically twisted and molded for unparalleled performance. This robust structure is enveloped in modified flame-retardant and antistatic high-density polyethylene (HDPE), bonded seamlessly with high-performance adhesive resin. The innovative design integrates the superior qualities of both steel and plastic pipes, rendering it an ideal choice for various applications such as underground water supply and drainage, slurry spraying, gas extraction, and air pressure management.
Polyethylene Raw Materials: The polyethylene resin used for inner and outer layers in coal mining applications is formulated from flame-retardant and antistatic specialized modified materials. These advanced materials, including carbon nanotube (CNT) modifications and permanent coloring agents, are developed with our proprietary intellectual property rights. Adhering to the MT181 and MT558.1 standards, these pipes exhibit significantly enhanced mechanical properties, ensuring top performance in demanding environments.
Enhanced Steel Wire: We employ copper-plated steel wire compliant with GB/T14450 standards. With an impressive strength of 2050MPA, it far exceeds the standard requirement of 1850MPA, providing superior durability and robustness.
Adhesive Resin: Our proprietary adhesive resin, developed with our unique intellectual property, delivers exceptional adhesion to steel wire and outstanding process adaptability, establishing a new benchmark in the industry.
| Nominal diamter /mm |
Nominal Pressure / Mpa |
| 0.8 |
1.0 |
1.25 |
1.6 |
2.0 |
2.5 |
3.0 |
3.5 |
4.0 |
5.0 |
6.3 |
7.0 |
8.0 |
9.0 |
10.0 |
11.0 |
12.0 |
13.0 |
14.0 |
15.0 |
| Nominal Wall Thickness / mm |
| 50 |
/ |
/ |
/ |
4.5 |
5.0 |
5.5 |
5.5 |
5.5 |
6.0 |
8.5 |
9.0 |
9.5 |
10.0 |
10.0 |
10.0 |
10.0 |
10.0 |
10.0 |
10.5 |
10.5 |
| 63 |
/ |
/ |
/ |
4.5 |
5.0 |
5.5 |
5.5 |
5.5 |
6.5 |
8.5 |
9.0 |
10.0 |
10.0 |
10.0 |
10.0 |
10.5 |
10.5 |
11.5 |
11.0 |
11.0 |
| 75 |
/ |
/ |
/ |
5.0 |
5.0 |
5.5. |
6.0 |
6.0 |
9.5 |
9.5 |
9.5 |
10.5 |
10.5 |
10.5 |
11.5 |
11.5 |
12.0 |
12.0 |
12.0 |
12.0 |
| 90 |
/ |
/ |
/ |
5.5 |
5.5 |
5.5 |
6.0 |
6.0 |
10.0 |
10.5 |
10.5 |
11.5 |
11.5 |
11.5 |
12.0 |
12.0 |
12.0 |
12.0 |
12.5 |
13.0 |
| 110 |
/ |
5.5 |
5.5 |
7.0 |
7.0 |
7.5 |
8.5 |
8.5 |
11.0 |
12.0 |
12.0 |
12.0 |
12.0 |
13.0 |
13.0 |
13.5 |
13.5 |
14.5 |
14.5 |
15.5 |
| 125 |
/ |
5.5 |
5.5 |
7.5 |
8.0 |
8.5 |
9.5 |
9.5 |
11.0 |
11.0 |
12.0 |
12.0 |
13.0 |
13.0 |
15.0 |
15.0 |
15.0 |
15.0 |
15.5 |
15.5 |
| 140 |
/ |
5.5 |
5.5 |
8.0 |
8.5 |
9.0 |
9.5 |
9.5 |
11.0 |
11.0 |
13.0 |
13.0 |
15.0 |
15.0 |
15.0 |
15.0 |
15.0 |
15.0 |
16.0 |
16.5 |
| 160 |
/ |
6.0 |
6.0 |
9.0 |
9.5 |
10.0 |
10.5 |
10.5 |
11.0 |
12.0 |
14.0 |
14.0 |
15.0 |
15.0 |
15.0 |
15.5 |
16.0 |
16.0 |
17.0 |
17.0 |
| 180 |
/ |
6.0 |
6.0 |
9.5 |
10.5 |
1.0 |
12.0 |
12.5 |
13.0 |
13.0 |
14.0 |
15.0 |
15.0 |
15.0 |
15.0 |
15.5 |
16.0 |
17.0 |
/ |
/ |
| 200 |
/ |
6.0 |
6.0 |
9.5 |
10.5 |
11.0 |
12.0 |
12.5 |
13.0 |
13.0 |
15.0 |
15.0 |
15.0 |
15.0 |
16.0 |
17.0 |
17.0 |
/ |
/ |
/ |
| 225 |
/ |
8.0 |
8.0 |
10.0 |
10.5 |
11.0 |
12.0 |
13.0 |
13.0 |
13.0 |
14.0 |
15.0 |
16.0 |
17.0 |
17.0 |
/ |
/ |
/ |
/ |
/ |
| 250 |
8.0 |
10.5 |
10.5 |
12.0 |
12.0 |
12.5 |
14.0 |
14.0 |
14.0 |
15.0 |
16.0 |
17.0 |
17.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 280 |
9.5 |
11.0 |
11.0 |
13.0 |
13.0 |
15.0 |
15.0 |
17.0 |
17.0 |
18.0 |
18.0 |
19.0 |
20.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 315 |
9.5 |
11.5 |
11.5 |
13.0 |
13.0 |
15.0 |
15.0 |
18.0 |
18.0 |
19.0 |
20.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 355 |
10.0 |
12.0 |
12.0 |
14.0 |
14.0 |
17.0 |
17.0 |
19.0 |
19.0 |
20.0 |
21.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 400 |
10.5 |
12.5 |
12.5 |
15.0 |
16.0 |
17.0 |
17.0 |
19.0 |
21.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 450 |
11.5 |
13.5 |
13.5 |
16.0 |
18.0 |
18.0 |
19.0 |
20.0 |
21.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 500 |
12.5 |
15.5 |
15.5 |
18.0 |
19.0 |
22.0 |
23.0 |
24.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 560 |
17.0 |
20.0 |
20.0 |
22.0 |
22.0 |
24.0 |
26.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 630 |
20.2 |
23.0 |
23.0 |
26.0 |
26.0 |
28.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 710 |
23.0 |
26.0 |
28.0 |
30.0 |
32.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 800 |
27.0 |
30.0 |
32.0 |
34.0 |
36.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 900 |
29.0 |
33.5 |
35.0 |
38.0 |
40.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 1000 |
34.0 |
37.0 |
40.0 |
45.0 |
47.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| 1200 |
38.0 |
40.0 |
43.0 |
50.0 |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
/ |
| Note: can be customized by customer's needs. |
1. The pioneering enterprise that developed medium and high-pressure steel wire mesh skeleton polyethylene composite pipe products, along with their innovative connection methods.
2. The trailblazing company that introduced steel wire mesh skeleton polyethylene composite pipes specifically designed for underground coal mines.
3. The groundbreaking entity that not only promoted wire mesh skeleton polyethylene composite pipes for underground coal mines but also revolutionized the industry with its cutting-edge offerings.
4. The foremost enterprise in developing wire mesh skeleton polyethylene composite pipe products capable of withstanding pressures above 3.5MPa.
5. The leading company to create and implement the 'double sealing' and 'one-piece clamp' connection technology for steel wire mesh skeleton polyethylene composite pipes in underground coal mines.
Shandong Donghong Pipe Industry Co., Ltd. has proudly established a state-of-the-art high-pressure pipe fittings factory, dedicated to producing a diverse array of high-pressure engineering fittings. In addition, we offer bespoke customization services to craft special fittings tailored to meet unique customer requirements and specific industrial and mining conditions. Our manufacturing philosophy revolves around the principle of 'good connection to achieve a good system,' ensuring unparalleled performance and reliability for every project. Experience the pinnacle of quality and precision with Shandong Donghong Pipe Industry Co., Ltd.
About
Us
Donghong (Shandong Donghong Pipe Industry Co., Ltd.) (abbreviation: Donghong, stock code: 603856) is strategically headquartered in the historic city of Qufu, China, the hometown of Confucius. Founded in 1997, Donghong stands as a premier manufacturer and service provider in the engineering pipeline sector. We excel as a general contractor for pipeline engineering projects, offering four major categories of functional and customized pipelines: rainwater and sewage drainage pipes, municipal pipelines, industrial and mining pipelines, and pipelines for national key projects. Celebrated as the first main board listed engineering composite pipeline manufacturer in China, Donghong proudly listed on the Shanghai main board on November 6, 2017.
Boasting a robust team of over 200 R&D personnel and an impressive portfolio of over 100 patents, Donghong leverages national technological platforms such as the national enterprise technology center, CNAS laboratory, academician expert workstation, and postdoctoral workstation. Our commitment to innovation drives our research into the digitalization, informatization, and intelligence of pipeline engineering, positioning Donghong as a leader in the industry.
Donghong is at the forefront of pivotal national and livelihood projects, championing the development of the engineering pipeline industry. Our noteworthy contributions include projects like the South-to-North Water Diversion, Hanjinwei, Beijing-Xinjiang Expressway, One Belt, One Road initiatives, standardized farmland, urban-rural water supply integration, Liren gas, centralized heating, and many more essential infrastructure endeavors.
Experimental Verification
Key Raw Materials
The binder resin is a critical component of our Srtp HDPE Pipe, facilitating the smooth transfer of stress during the pipe pressure process. It is one of the essential composite materials, and its performance significantly impacts the product's quality. At Shandong Donghong Pipe Industry Co., Ltd., we have developed a specialized raw material design and development platform. This platform is tailored to enhance the binder resin's performance, ensuring optimal compatibility with our processes and equipment. By focusing on performance enhancement, we deliver superior quality and reliability in every pipe we produce.
Plating serves a dual purpose: providing corrosion protection and enhancing the shear strength between the steel wire and bonding resin. Our data testing and comparisons reveal that tin bronze averages a shear strength of 20.69MPa, while brass averages 11.42MPa, highlighting substantial differences in shear strength with various plating and bonding resins. Consequently, we have chosen tin bronze-plated steel wire as our pressure-bearing substrate due to its superior performance. This choice ensures that our pipes perform exceptionally well under pressure, offering unmatched durability and strength.
Key Industrial and Mining Application Cases
Xinjiang Key Project Construction - Process Pipeline for Potassium Salt in Lop Nur, Xinjiang
This national key investment project in Xinjiang Lop Nur, a renowned salt chemical process hub, imposes rigorous demands on annual conveying capacity, pipe bending resistance, and interface stability. Donghong's expert technical team has ingeniously crafted a bespoke, non-standard product structure and interface solution, specifically tailored to these stringent project criteria. Moreover, Donghong Pipeline Engineering Company meticulously managed the construction process, ensuring seamless and efficient pipeline operation.
Wet Copper Refining Project in Kazakhstan
This ambitious venture entails the open-air transport of highly corrosive copper sulfate media. Donghong's state-of-the-art high-pressure, corrosion-resistant SRTP, augmented with Composite500 steel-plastic composite technology and the revolutionary Seal-Seal double-seal connection technology, provides an unparalleled solution for the safe and efficient transportation of these specialized media.
"One Belt, One Road" - Indonesia OBI Nickel and Cobalt Project Deep Sea Landfill Project
Situated on Obi Island in North Maluku Province, Indonesia, and managed by U.S. Borealis (Beijing) Pipeline Technology Co., Ltd., this deep-sea landfill (DSTP) project was meticulously selected after in-depth economic investment analyses and safety evaluations for operations and maintenance. Employing DN1000*1.6MPa steel wire mesh skeleton polyethylene composite pipes, valued at 66.484 million yuan, this project exemplifies Donghong's unparalleled expertise and innovative prowess.
Our longstanding partnerships with numerous logistics companies have empowered us to craft a state-of-the-art and highly efficient transportation model. By skillfully merging steam transportation, railroad logistics, and port and shipping solutions, we provide our customers with unparalleled, reliable, and streamlined transportation services.
Drawing upon our vast transportation experience, we ensure that even under extreme temperatures, remote locations, or challenging conditions, our expertly coordinated logistics guarantee that every batch of goods is delivered promptly and securely to its intended destination.
1. Does your product meet international standards?
Our products not only meet but surpass CE, BV, ISO, and WARS certifications, ensuring they exceed standard requirements. If you have a specific national standard in mind, let us know, and we will verify or test it to guarantee compliance.
2. What services do you offer?
As a comprehensive manufacturing factory, we provide a wide range of services including pipe products, fittings, packaging, and shipping. From a consulting perspective, we deliver expert project advice, pipe system solutions, and design recommendations. Furthermore, as a specialized engineering enterprise, we offer pipeline contracting, repair services, and complimentary maintenance guidance.
3. Do you support OEM/ODM services?
Absolutely, we offer extensive customization options in materials, specifications, logos, packaging, connection methods, and beyond. Our expert team specializes in crafting bespoke solutions tailored to your project's unique requirements, supported by numerous successful case studies.
4. What are your terms of payment?
We accept payments via T/T (Telegraphic Transfer) or L/C (Letter of Credit) at sight.
5. How do you ensure the quality of the goods you offer?
We warmly invite all customers to visit our company and inspect our products firsthand. Additionally, we can conduct thorough tests according to your specifications before you place an order. We also offer to send samples prior to bulk production for your own testing and verification, ensuring the highest quality.
){kind=link}